Sealy is the largest bedding manufacturer in the world with sales of $1.3 billion in fiscal 2009. We manufacture and market a broad range of mattresses and foundations under the Sealy®, Sealy Posturepedic®, Stearns & Foster® and Bassett® brands. We have the largest market share and highest consumer awareness of any bedding brand in North America.
Sealy sells its products through more than 7,000 retail outlets, which include furniture stores, national mass merchandisers, specialty sleep shops, department stores and warehouse clubs.
Sealy manufactures most bedding to order and has adopted "just in time" production techniques in its manufacturing process to more efficiently serve its dealers' and customers' needs. Most bedding orders are scheduled, produced and shipped to retail warehouses within 72 hours of receipt. This rapid delivery capability allows Sealy to better satisfy customer demand for prompt shipments. Sealy operates 21 domestic plants, which manufacture bedding in 15 states, as well as three Canadian provinces, Mexico, Puerto Rico, Brazil, Argentina, France, and Italy. Sealy operates a research and development center in High Point, North Carolina, with a staff that tests new materials and machinery, trains personnel, compares the quality of Sealy's products with those of its competitors and develops new products and processes.
